High Precision Temper Mill Factory Leading Metal Processing Suppliers in China
The Temper Mill is a high-precision industrial solution engineered for the metal processing industry, designed to optimize the mechanical properties and surface quality of metal strips. By integrating advanced automatic control systems, this mill ensures superior flatness and precise elongation, making it indispensable for high-end metal cutting and processing tool manufacturing.
Equipped with state-of-the-art digital inverter speed control and industry-leading PLC systems from Siemens or ABB, our Temper Mill delivers unmatched stability and efficiency. Whether utilizing wet or dry rolling processes, the system provides a versatile environment to achieve exact specifications for various metal products, ensuring peak operational performance and product consistency.
Detailed Parameters
| Control System | Siemens or ABB PLC with Touch Screen | Driving Control | Full Digital Inverter Speed Control |
|---|---|---|---|
| Bending System | Servo Control Positive/Negative Bending | Rolling Process | Available in Wet or Dry Rolling |
| Force Control | Automatic Constant Rolling Force (AFC) | Elongation Control | Automatic Constant Elongation (AEC) |
| Position Control | Automatic Position Control (APC) | Tension Control | Automatic Constant Tension (ATC) |
| Lubrication | Central Circulating Oil & Oil-Air System | Cooling System | Roll Coolant System (for wet tempering) |
Key Advantages
Perfect Automation
Integrated AFC, AEC, APC, and ATC systems ensure absolute precision in every roll.
High Efficiency
Automatic threading and unloading coil functions significantly reduce downtime.
Precision Flatness
Positive and negative bending systems of work rolls provide superior flatness control.
Advanced HMI
User-friendly HMI for seamless data collection, real-time display, and secure storage.
Smart Centering
Precision centering position control and quick roll change devices for rapid setup.
Servo Control
High-response servo control for the bending roll system ensures micro-adjustment accuracy.
Product Gallery
Management Platforms
Digital Inverter Control
Full digital speed control for stable and energy-efficient motor operation.
PLC Integration
Powered by Siemens/ABB PLC for seamless hardware-software synchronization.
Real-time Monitoring
HMI system provides instantaneous feedback on rolling force and tension.
Lubrication Control
Automated central circulating oil and oil-air lubrication for longevity.
Hydraulic Management
Integrated low-pressure hydraulic and high-pressure servo stations.
Data Archiving
Systematic storage of production data for quality tracing and auditing.
Investment Return Comparison
| Performance Metric | Standard Mill | Our Temper Mill |
|---|---|---|
| Automation Level | Semi-Automatic | Full Intelligent Automation |
| Setup Time | Manual/Slow | Quick Roll Change Device |
| Flatness Control | Basic Mechanical | Servo-Driven +/- Bending |
| Operational Cost | Higher Waste | Optimized via AEC/AFC |
| Maintenance Cycle | Frequent | Extended via Central Lubes |
Frequently Asked Questions
Wet rolling uses a coolant system to reduce friction and heat during processing, whereas dry rolling is used for specific materials where lubrication is not required or preferred.
The Automatic Constant Rolling Force (AFC) control ensures that the pressure applied to the metal strip remains consistent, preventing thickness variations and ensuring uniformity.
We utilize world-class PLC systems from Siemens and ABB to ensure the highest levels of reliability, scalability, and ease of integration.
Yes, thanks to the automatic position control (APC) and adjustable rolling force, the mill can be calibrated for various thickness requirements within its design range.
It allows the operator to adjust the curvature of the work rolls, effectively compensating for roll deflection to achieve a perfectly flat strip.
Yes, the HMI system collects, displays, and stores all operational data, which can be integrated into higher-level factory management systems for monitoring.
