Precision HAGC System for Hot and Cold Rolling Mills China Factory Suppliers
The HAGC (Hydraulic Automatic Gauge Control) System provided by YWLX is a sophisticated precision engineering solution designed specifically for Hot and Cold Strip Rolling Mills. By integrating hydraulic screwdown technology with advanced automated controls, this system ensures unparalleled thickness accuracy and stability for thin-steel strips, significantly reducing material waste and enhancing overall production quality.
Engineered for high-performance industrial environments, the HAGC system features an intuitive operational interface and a comprehensive rolling process database. This allows operators to seamlessly invoke specific rolling schedules for different steel specifications, guaranteeing consistent gauge precision and maximizing the efficiency of the entire rolling line through intelligent self-protection and real-time monitoring.
Detailed Parameters
| Core Technology | Hydraulic Screwdown AGC | Control Logic | Closed-loop Feedback/Forward |
|---|---|---|---|
| Gauge Tolerance 1 | 0.15±0.003mm | Gauge Tolerance 2 | 0.3±0.006mm |
| Control Function | Automatic Constant Rolling Force (AFC) | Monitoring | Gaugemeter Monitoring System |
| Tension Control | Automatic Tension Gauge Control | Database | Rolling Process Schedule Database |
| Application | Hot/Cold Strip Rolling Mill | Protection | Perfect Self-Protection Function |
Key Advantages
Ultra-High Precision
Guarantees strict lengthwise gauge tolerances (up to ±0.003mm) for superior strip consistency.
Rapid Schedule Setup
Quickly invoke pre-set rolling schedules from the database to reduce downtime between specifications.
Comprehensive Control
Integrates Forward, Feedback, Monitoring, Tension, Mass Flow, and Pre-setting AGC modes.
Real-time Monitoring
Continuous tracking of roll opening and gap pressure for immediate operational adjustments.
Synchronized Operation
Ensures precise synchronous movement of rolls on both sides to prevent strip deviation.
Data-Driven Optimization
Collects and records all rolling parameters to optimize future production schedules.
Product Gallery
Management Platforms
Roll Gap Control
Closed-loop APC for precise roll opening position management.
Force Regulation
Advanced rolling force setting and roll gap zeroing operations.
Alarm System
Integrated separate force setting and emergency alarming mechanisms.
Strip Correction
Active control of roll gap differences for perfect strip alignment.
Database Access
Easy invocation of rolling schedules for diverse steel specifications.
Parameter Analytics
Printing and recording of all rolling parameters for process optimization.
Investment Return Comparison
| Performance Metric | Manual/Basic Control | YWLX HAGC System |
|---|---|---|
| Gauge Precision | Variable / High Tolerance | ±0.003mm to ±0.006mm |
| Setup Time | Manual Calculation | Instant Database Recall |
| Material Waste | Moderate to High | Minimized via Closed-loop |
| Operational Risk | Operator Dependent | Self-Protection Enabled |
| Product Consistency | Batch Variability | High Repeatability |
Frequently Asked Questions
The primary benefit is the achievement of extremely tight gauge tolerances, which is critical for producing high-quality steel strips used in precision tool manufacturing, ensuring consistency across the entire length of the material.
The system utilizes a rolling process database. Operators can simply invoke the corresponding pre-saved rolling schedule for each specific steel grade or thickness, eliminating manual setup errors.
Our system is comprehensive, featuring Forward AGC, Feedback AGC, Monitoring AGC, Tension AGC, Mass Flow AGC, and Pre-setting AGC to cover all possible rolling variables.
Yes, as part of our Revamping Service and Spare Parts offerings, we specialize in upgrading existing Hot/Cold Rolling Lines with our modern AGC systems to improve precision and efficiency.
The system employs a specialized control for roll synchronous down and up movements on both sides, alongside roll gap difference correction to maintain perfect strip flatness.
The HAGC system includes a "perfect self-protection function" and separate force setting alarms to prevent equipment damage and ensure operator safety during the rolling process.
