(1700 skin pass mill)
Skin pass milling represents the final critical stage in steel sheet production, where material undergoes precise cold rolling at minimal reductions (typically 0.5%-3%). This process refines mechanical properties through controlled work hardening while producing desired surface textures. The 1700 designation refers to the 1700mm maximum coil width capacity, balancing material versatility with operational efficiency. Contemporary units like the 1780 skin pass mill variant offer expanded width capabilities, while 3000kN models provide unprecedented roll force for high-strength alloys.
Contemporary skin pass mills incorporate closed-loop hydraulic gauge control systems maintaining ±1% thickness tolerance across 800m/minute processing speeds. Advanced models feature segmented crown work rolls controlling flatness within 5 I-units, while dynamic vibration dampeners eliminate chatter marks up to 1500MPa strip yield strength. The 1700 skin pass mill
configuration typically achieves 96.2% operational availability through integrated diagnostic systems that predict bearing failures 400 operational hours in advance. These mills now incorporate AI-driven shape control algorithms that self-optimize roll force distribution every 47 milliseconds during acceleration phases.
Manufacturer | Max Force (kN) | Width Range (mm) | Automation Level | Energy Efficiency |
---|---|---|---|---|
Siemens Metals | 2800 | 900-1700 | AI Predictive Control | 18.7 kWh/t |
Primetals | 3000 | 1000-1780 | Adaptive Shape Control | 19.2 kWh/t |
Danieli | 2500 | 800-1600 | ML Defect Detection | 21.5 kWh/t |
Manufacturers offer mill configurations tailored to specific product requirements. Automotive steel producers implement targeted roughness control (Ra 0.8-2.5μm) via electro-discharge textured rolls with 1,200 different pattern combinations. For stainless steel specialists, tension leveling attachments maintain ±0.5% elongation consistency at 550°C. Specialized 3000kN skin pass mill installations enable high-strength steel processors to achieve uniform 6-8% elongation in 1500MPa tensile strength alloys. Each installation includes propriety roll cooling systems maintaining ±3°C thermal stability during peak operations.
In automotive manufacturing, skin pass mills apply 80-120MPa tension to produce bake-hardening steel with 35-45MPa yield point elevation after paint curing. Packaging steel processors utilize shot-blasted rolls to create uniform matte finishes with 220-280 light reflectance units. A notable application involves 1700 skin pass mill processing of transformer core steel, achieving critical flatness requirements of ≤3mm wave height over 10-meter lengths while maintaining grain-oriented electromagnetic properties. Electrical steel processors specifically require residual curl control under 0.3°/meter after recoiling.
Modern skin pass mills reduce coil changeover downtime to 96 seconds through automatic mandrel expansion systems and lead-in strip detection. Integration with continuous annealing lines enables inline processing at 700°C strip temperature, eliminating €14/tonne recoiling costs. Advanced 1780 skin pass mill configurations have demonstrated 18% reduction in roll consumption through multi-zone crown control that distributes wear evenly. Production data from cold-rolled mills shows 3.7% yield improvement by preventing stretcher strain defects in deep-drawing applications.
The operational flexibility of a correctly specified 1700 skin pass mill delivers measurable ROI within 2-3 years. These systems handle multiple product classes - from thin 0.15mm packaging steel to 3.5mm structural plates - without mechanical modifications. Recent installations show 34% reduction in temper rolling rejects through closed-loop surface recognition systems. By integrating inline laser welding machines, continuous processing of coils up to 210 tonnes becomes achievable. Facilities implementing 1780 skin pass mill technology report 17% higher equipment utilization rates compared to traditional models.
(1700 skin pass mill)
A: A 1700 skin pass mill applies light rolling pressure (typically 1-3% reduction) to coil steel. It enhances surface quality, improves flatness, and creates uniform mechanical properties. The "1700" denotes its 1700mm maximum strip width capacity.
A: The 1780 skin pass mill handles wider coils up to 1780mm versus the 1700mm capacity of the 1700 model. Both perform tension-leveling but the 1780 accommodates broader automotive and appliance-grade steel. Control systems and roll configurations may also differ for wider formats.
A: 3000kN indicates the maximum rolling force capacity: 3,000 kiloNewtons (≈300 metric tons force). This high pressure enables processing high-strength steels and thicker gauges. Mills with this capacity typically service demanding applications like automotive exposed panels.
A: 1700 skin pass mills commonly process carbon steel, galvanized steel, and stainless steel coils. They're used for automotive body panels, appliance housings, and construction materials. Material thickness typically ranges from 0.3mm to 3.0mm depending on mill configuration.
A: Precise tension control prevents material deformation during high-pressure rolling. It ensures consistent surface quality across the entire coil length. Advanced hydraulic systems maintain uniform tension during acceleration/deceleration, especially critical for high-strength steel grades.